At Continental Envelope, we make standard and custom envelopes to meet your project's goals.

When you choose Continental Envelope as your partner for direct-mail envelopes, you get more than envelopes. You get the peace of mind that comes with knowing your envelopes will be exactly what you ordered, delivered when you need them.

By maintaining and investing in our state-of-the-art facility, Continental Envelope is one of the largest envelope converting and printing experts in the Midwest. Our technology, coupled with over 80+ years of experience, enables us to provide the best in custom, direct-mail envelopes to fit your project needs – on time and exactly as you’ve ordered it.


Standard Styles and Sizes

We manufacture a variety of envelope flaps and styles to meet your needs. Below is an overview of common options that we offer.
  • Commercial Envelopes
  • Booklet Envelopes
  • Announcement Envelopes
  • Wallet Envelopes
  • Baronial Envelopes
  • Remittance Envelope
  • Catalog Envelopes

Standard Styles and Sizes

We manufacture a variety of envelope flaps and styles to meet your needs. Below is an overview of common options that we offer.
  • Commercial Envelope
  • Booklet Envelopes
  • Announcement Envelopes
  • Wallet Envelopes
  • Baronial Envelopes
  • Remittance Envelope
  • Catalog Envelopes

Customize Your Envelope

Envelope converting, the process of creating envelopes from sheets or rolls of paper by folding, die-cutting, and gluing, means we can fulfill your custom envelope needs – for mailing envelopes, business envelopes, window envelopes, or whatever your project may require. As converting and printing specialists, we understand your project needs cannot be met with a stock envelope, so we’ve tailored our processes and capabilities to provide a large variety of different envelope sizes and styles. In addition to creating the exact envelope type you require, we print exactly what you need with some of the best equipment and materials available – supplying you with the overall highest quality. Select an option below to learn more.


Perforation Envelope ExampleCustom Printed Envelopes

Perforation Example

Tear Strip Envelope ExampleTear Strip Envelope Example

Tear Strip Example

Reveal Envelope ExampleBusiness Reply Envelopes

Reveal Example

Trailing Edge Envelope Example#10 Envelope

Trailing Edge Example

Construction

Continental Envelope understands envelope construction and can assist you with creating an envelope to meet your performance standards.

Materials

Continental Envelope partners with best-in-class suppliers to get your product right the first time. We can help you select the ideal materials for your project.

Windows Window

Single Window ExampleStandard Size Envelopes

Single Window Example

Full View Window Example#9 Envelope

Full View Window Example

Latex Seal EnvelopeStandard Size Envelopes

Multiple Windows Example

Custom Shapes Example#9 Envelope

Custom Shapes Example

Regular Window Film ExampleStandard Size Envelopes

Regular Window Film Example

Windows offer a unique way to grab your customers attention. We can build an envelope to meet your specifications with standard and creative designs.

  • Single
  • Picture/Full view
  • Multiple
  • Custom shapes
  • Materials: regular or eco-film

Paper Paper

White Wove ExampleStandard Size Envelopes

White Wove Example

Coated Exampletrailing edge envelopes

Coated Example

We offer a myriad of paper choices to meet your project’s needs. Included below are some of the most popular options our customers request.

  • White Wove
  • Offset
  • Colored Wove
  • Kraft
  • Coated 1 & 2 sided (C1S, C2S)
  • Matte
  • Dull
  • Metallic
  • Tyvek
  • FSC® License FSC-C102880
  • Recycled

Inks Inks

Metallic Example#10 Envelope

Metallic Example

Fluorescent ExampleBusiness Reply Envelopes

Fluorescent Example

All our web presses print enhanced flexo up to and including 5-spot colors and 4-color process in addition to 4-8 color lithography work.

  • PMS Colors
  • Metallics
  • Fluorescents
  • PMS UV Ink

Finishes Finishes

Overall Emboss Example#10 Envelope

Overall Emboss Example

Foil Example#9 Envelope

Foil Example

A unique tactile experience makes an impression with customers. These printing and production methods get envelopes noticed and opened.

  • Registered Embossing
  • Overall Embossing
  • Soft Touch
  • Grit
  • Varnish: spot or overall
  • Foil